Digital Twin Technology Enhances Energy Efficiency in Hydrogen Production

2025-04-28 power

Global, Monday, 28 April 2025.
A real-time digital twin of a 10 kW DAB-electrolyzer system significantly enhances efficiency, supporting renewable energy integration by optimizing electrolyzer performance without physical systems.

Revolutionary Implementation in Power Electronics

The implementation of real-time digital twin (RTDT) technology marks a significant advancement in electrolyzer system optimization. The system, utilizing a 10 kW Dual Active Bridge (DAB)-electrolyzer configuration, demonstrates precise modeling capabilities through sophisticated I-V characteristics analysis [1]. This breakthrough enables developers to test and validate power electronics converter designs without requiring physical electrolyzer systems, substantially reducing development costs and accelerating innovation cycles [1].

Industry-Wide Digital Twin Adoption

The adoption of digital twin technology is gaining momentum across various industrial sectors. Major technology leaders are actively implementing these solutions, with NVIDIA’s Omniverse platform integrating OpenUSD and RTX rendering technologies for industrial applications [4]. Companies like Gradyent have recently secured significant funding, with a €28 million investment announced on April 2, 2025, to expand their Digital Twin Platform specifically for optimizing heating and cooling systems [3].

Future Applications and Integration

The technology’s potential extends beyond current applications, with the upcoming World Forum on Internet of Things (WF-IoT2025) in October 2025 set to showcase further developments in digital twin applications [6]. The integration of these systems with AI and machine learning technologies is expected to enhance real-time operational control and scenario simulation capabilities [3]. This advancement is particularly crucial as the energy sector moves toward more flexible and interconnected systems, with digital twins playing a vital role in optimizing performance and reducing operational costs [1][3].

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Digital Twin Electrolyzer